Products
20MnV6 Induction Hardened Hard Chrome Plated Steel Bar
Description
Through Induction Hardening, the performance of the 20MnV6 steel bar is significantly enhanced. This process drastically increases surface hardness and wear resistance while preserving the essential toughness of the core material.
The key characteristics include:
1. High Surface Hardness: The induction hardening process elevates the surface hardness of the 20MnV6 bar to HRC 50 or higher. This treatment significantly improves the shaft's resistance to wear and tear, making it ideal for high-friction, high-load applications such as drive shafts and transmission shafts.
2. Superior Wear Resistance: Induction hardening creates a specialized hardened layer on the surface, effectively increasing the bar’s resistance to abrasion. This is critical for components that undergo frequent movement and constant friction.
3. Excellent Core Toughness: Because the hardening is localized to the surface, the core of the shaft retains the inherent toughness and impact resistance of the 20MnV6 material. This "hard shell, tough core" structure allows the bar to withstand internal impacts and dynamic loads, significantly reducing the risk of brittle fracture.
4. High Fatigue Strength: The distribution of residual compressive stress on the surface after heat treatment helps improve the shaft's fatigue resistance. It is well-suited for working environments that involve repetitive stress or high-cycle load variations.
5. Processing Flexibility: Since the hardening is limited to the surface layer, the core remains machinable. This allows for necessary finishing or adjustments after heat treatment to ensure the shaft meets precise dimensional requirements.
6. Precise Dimensional Control: Because the thermal impact is localized to the surface, the effect on the internal structure and overall dimensions is minimized. This ensures high dimensional accuracy and excellent stability during the manufacturing process.
7. Enhanced Corrosion Resistance: While the base 20MnV6 material has standard corrosion resistance, the induction-hardened surface layer helps mitigate surface degradation. When combined with hard chrome plating, the bar achieves superior protection against corrosive environments.
Overall, 20MnV6 Induction Hardened and Hard Chrome Plated Steel Bars offer a perfect synergy of surface hardness, wear resistance, and core toughness. They are the ideal choice for mechanical components requiring high strength, precision, and longevity, such as heavy-duty transmission mechanisms and hydraulic system shafts. This material is specifically engineered for high-intensity operating conditions, effectively extending the service life of mechanical systems.
The key characteristics include:
1. High Surface Hardness: The induction hardening process elevates the surface hardness of the 20MnV6 bar to HRC 50 or higher. This treatment significantly improves the shaft's resistance to wear and tear, making it ideal for high-friction, high-load applications such as drive shafts and transmission shafts.
2. Superior Wear Resistance: Induction hardening creates a specialized hardened layer on the surface, effectively increasing the bar’s resistance to abrasion. This is critical for components that undergo frequent movement and constant friction.
3. Excellent Core Toughness: Because the hardening is localized to the surface, the core of the shaft retains the inherent toughness and impact resistance of the 20MnV6 material. This "hard shell, tough core" structure allows the bar to withstand internal impacts and dynamic loads, significantly reducing the risk of brittle fracture.
4. High Fatigue Strength: The distribution of residual compressive stress on the surface after heat treatment helps improve the shaft's fatigue resistance. It is well-suited for working environments that involve repetitive stress or high-cycle load variations.
5. Processing Flexibility: Since the hardening is limited to the surface layer, the core remains machinable. This allows for necessary finishing or adjustments after heat treatment to ensure the shaft meets precise dimensional requirements.
6. Precise Dimensional Control: Because the thermal impact is localized to the surface, the effect on the internal structure and overall dimensions is minimized. This ensures high dimensional accuracy and excellent stability during the manufacturing process.
7. Enhanced Corrosion Resistance: While the base 20MnV6 material has standard corrosion resistance, the induction-hardened surface layer helps mitigate surface degradation. When combined with hard chrome plating, the bar achieves superior protection against corrosive environments.
Overall, 20MnV6 Induction Hardened and Hard Chrome Plated Steel Bars offer a perfect synergy of surface hardness, wear resistance, and core toughness. They are the ideal choice for mechanical components requiring high strength, precision, and longevity, such as heavy-duty transmission mechanisms and hydraulic system shafts. This material is specifically engineered for high-intensity operating conditions, effectively extending the service life of mechanical systems.
Feature
- Material Grade: 20MnV6
- Induction Hardness: HRC 53 ± 2
- Chrome Layer Thickness: < Φ20: 15μm min. / ≧ Φ20: 20μm min.
- Chrome Layer Hardness: HV 850 min. (0.1)
- Induction Hardening Depth: 1mm–3mm (Depending on center size)
- Surface Roughness: Ra 0.2μm max.
- Outer Diameter Precision: ISO h7, f7, h8, f8, g6
- Standard Length: 3000mm & 6000mm
Specification